Electrification of Older Gas Turbines (Retrofit)

With today’s economics it is difficult to justify operating a gas turbine with efficiencies below 35%.   Most of these gas turbines with low efficiencies are the older gas turbines installed mostly in the 70’s and 80’s for various applications as a mechanical prime movers for compressors and pumps.  In addition to low operating efficiencies, these gas turbines require a high level of maintenance and need constant improvements to become environmentally compliant.

DDS offers a complete one stop system level retrofit option that replaces the gas turbine with a high speed electrical motor without interrupting operation and with a return on investment of around 2 years. The retrofit advantages include:

  • Eliminates emissions
  • Increases efficiency & reliability
  • Lowers maintenance and down time
  • Provides a wider range of operation
  • Latest PLC controls & monitoring systems
  • Simple & quick swap of electrified skid without changing existing mounting and footprint
  • Reduces noise
  • Increase up to 3,000HP by restaging the compressor

Some of the tasks performed by DDS and its partners include:

  • Complete skid refurbishment to include the following:
    • Skid will be striped and fitted with new wiring and stainless steel piping
    • Compressor will be restaged to meet customer’s requirements
    • Refurbishment of the compressor with new bearings and all new seals
    • New PLC controls with necessary new electronic valves and sensors
    • New oil pump and oil coolers
  • The skid will be shop tested to full speed – customer witness welcome
  • The skids will be exchanged on site by professional crew – assumed to be two week effort
    • Minimum down time
    • Lower risk for the operator


 

 

 

 



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